scrape cutter rifling. Then the grooves are cut on a sine-bar rifling machine with a single-point cutter. scrape cutter rifling

 
Then the grooves are cut on a sine-bar rifling machine with a single-point cutterscrape cutter rifling  “But the process is slow

Tooling – gundrills, reamers, rifle buttons. 5R – A 5-groove rifling pattern that is sloped or angled side to the “lands. 22 caliber barrels or pellet guns. Cut-Rifling is unique from other rifling methods in that it allows virtually any twist rate to be cut into your barrel. Polygonal rifling . When running properly a carbide cutter is capable of rifling 10-20 barrels before resharpening. The top shooters in Benchrest are the ones who can really 'see' the minute differences in barrel accuracy. Stone of Robbins & Lawrence created a rifling machine for carving out the barrels of guns, in particular the foreign-designed Enfield Rifles. Single point cuts the rifling one groove at a time. These leave some burrs in the barrel after the grooves have been cut, so the barrel needs to be finished separately if these cutters are used. JES Reboring converted a Remington 760 slide action from -30-06 Whelen to 35 Whelen Whelen. Push the the first patch all the way through the bore and out the muzzle. An original Winchester 1885 High Wall came with a 40- 82 WCF and a severely deteriorated barrel. The grooves are usually parallel in barrels while the sides of the lands are not. com. 54 – 1/66. There are four ways to produce the grooves: Cut rifling. No additional stress on the barrel - no stress relief step is required. 6 x 0. Invented in Nuremberg around 1520, the cut-rifling technique creates spiral grooves in the barrel by removing steel using some form of cutter. Their barrels are cut-rifled and. Next comes the big stuff — the massive rifling machines that single-point-cut the rifling in a precise, time-consuming process. If the chip is not the full width of the groove, it means there is a nick in the cutting edge, or your cut is not deep enough. You wee left with a long spru that has to be manually cut off. Grooves: Round bottom CUT rifling . Cutting metal from the bore produces rifling with fewer lands and grooves than pushing a tungsten carbide die through the bore which produces “button rifling. Unlike the above-mentioned barrel makers who usually specialize in one rifling method (either button or single cut rifling), Rock Creek offers either rifling solution. 1. That is why . The cutter removes approximately . The cutter removes approximately . "Round bottom CUT rifling . With a gain twist barrel the bullet cannot go to sleep. Although our machines are state-of-the-art, the process itself is the oldest and slowest method of rifling a barrel. The cutter rests in the cutter box, which is a hardened steel cylinder made so it will just fit the reamed barrel blank, and which also contains the cutter raising. Button rifling. Contact gunsmith Wayne York, he is in Oregon, he charges $200 to rifle Handy-Gun barrels according to ATF specs to remove them from the NFA. How does button rifling compare to cut rifling? Button rifling is generally considered more cost-effective than cut rifling as it requires less time and labor. The work hardening of the barrel steel caused by the button results in a bore surface that is denser than a cut surface. Limiting speed probably has to do with practical limitations on depth of cut and speed of cut, which in turn are probably more limited by chip removal than raw. You may be surprised to learn that cut-rifling is probably the oldest method of rifling a barrel. In fact, we discussed this type of cutter way back when we studied cut rifling techniques almost four years ago. This required multiple iterative passes of a cutting head for each groove (at first this was done with a "scrape cutter", and later a "hook cutter"). grooving. This plug should never be removed from the bore until its work is finished. How many grooves does a hook cutter make with one swipe? 1. Cut rifling, yes, it makes one cut per groove at . The same practice applies to rifling, buttoned or cut. The video show the huge, complex machines used — bore-drilling equipment and hydraulic riflers. 0001 inch, or 1 ten-thousandth of an inch, at each pass, thus taking several hundred passes to rifle a barrel. Cut and button rifled processes can be altered to accommodate varied twist rates, other than in extremes, whereas cold-hammer forging needs the mandrel within to be the exact shape of the bore, including the twist rate. Cut rifled tubes can be made a few Rc points harder which should help in longevity. To speed up production during WW II, the bore of the barrels was machined by long cutters having many teeth of increasing size called broaches. The button tool is attached to a rifling head, which is in turn attached to a long rod of high tensile steel and the other end of the long rod is attached to a. For a 1911, the firring, external barrel dimensions and the heat treat of the barrel are likely more important than the bore quality in the long run. So, on a . 58 caliber, 3 Land & Groove, 1 in 72" Twist barrels, and most importantly, just like the originals, the machine cut "Progressive Depth Rifling-just like that found in original Springfield rifle-musket barrels. The effect is that the cutter digs in on the sides next to the lands before it hits in the middle. Tooling – gundrills, reamers, rifle buttons. usually much shallower than conventional cut rifling. Although there are several theoretical advantages to Boots' resurrection of this rifling style, I've become decidedly agnostic regarding this issue. The hammer forged barrel cost a lot more for up front investment in machinery to do the process. S&W advertises that the smoother surface produced by EDM is an improvement over the broach cut rifling it replaced approxamently 1997 for most centerfire production revolvers. A button does not cut. Here's a breakdown of the 3 main types of rifling, Cut rifling, button rifling, and cold hammer forged, and what we believe are the benefits. 630″~1. Rifling cutter US2757580A (en) 1952-11-07: 1956-08-07. Rifling begins by mounting the barrel in the machine and setting the desired direction and rate of twist. In a cut barrel the twist rate is conrolled by turning the cutter as it passes down the barrel. The grooves were 3 or 4 times wider than the lands. BarSto at one time ran "floating" cutters, and sometimes had alignment problems with latter passes (seen as steps in the rifling). A straight and level reamed bore is the foundation for any precise rifling to be cut. ) a hardened steel button can be used to make rifling, c. The Broughton 5c rifling looks alot like the rifling in a glock no sharp edges. Rifling broach. The seller says, "its an early 70s gun, with ballard type rifling" Well, I for sure knew better, and should have not done it, but took his word and then looked at the actual rifling later. I plan on using a 12 foot 2 x 8 for a base. This greatly improves the accuracy of the bullet over longer distances. 45-70 were cut. The section on hammer forging is written by Ruger’s head of barrel making, Vern Briggs, and James Higley, Professor of Mechanical Engineering Technology at Purdue University Calumet in. Barrels: Cut Rifling vs. The Model 444 was introduced with a 12. The bore of a gun barrel with conventional rifling is etched with corkscrew-like cuts. The first known rifled barrels emanated from two sources, both in the late 1400s. Also I do believe in the 5R rifling does help fight bullet failure. Marlin's Microgroove Barrels. At the same time, the expansion of the fired cartridge. groove deeper on one side than the other, thus giving the illusion of "ratchet" rifling. You poured the lead in the to of the mold, and used a special mold handle with a rod to push the bullet out of the mold. And my thought is that square edge of the lands being sharp wear faster. How many grooves does a scrape cutter make with one swipe? 2. This process is done after there's a hole in the barrel blank. Couple 2x4s, some screws, a small stick of round bar, some clamps, and a cutter head that I'll machine. Stress Relieve Oven with automated loading system. On the phone he said I had a good reputation locally for turning out nice machine work and asked me if I wanted to learn the art of drilling, reaming, cut-rifling, & lapping barrels. Hammer forging also work hardens the rifling. The scrape cutter shown in many books could tend to pull out of the box with the pressure of the cut and I propose 2 retaining screws to hold it down. #10. More info. As the hammers compress the outer surface, the blank is reduced in diameter and lengthened, simultaneously creating the bore and rifling. Cut Rifling consists of removing steel from the inside of a barrel using a cutting tool with a hard point. The curved surface of the cutter holder opposite the working edge bears against the side of the barrel for support and alignment. Yes. In a 50 caliber rifle, the cutter is ground to an exact radius to create a round shape that is a circle. Rifling Photograph of Rifling --- spiral grooves cut in or forged into the bore of the barrel that impart a rapid spin to the single projectile, gyroscopically stabilizing it in flight for greatly improved accuracy over that of a smoothbore gun. Fairly sharp , (but not too sharp as to cut the patches) lands grip the best. I used a Weaver brand picatinny scope base for a. This video shows the process of cut-rifled barrel-making by one of the world's best barrel manufacturers. Bartlein Barrels. Conventional rifling uses a tool to remove material from inside the barrel. Drill and reamer marks are not removed by button rifling as they are with cut. Rifling Buttons are Precision Carbide Tools for forming the rifling grooves and resizing the bore in gun barrels. 6. The button is pushed or pulled through the barrel to press. 0001” of material at each pass, thus requiring. Button rifling had been around for a. depth of . There is even a sequence showing chambers being cut. This video shows the process of cut-rifled barrel-making by Krieger Barrels, one of the world’s best barrel manufacturers. It stands apart from most modern barrels’ six lands configuration. Cut rifling is a single point rifling system in which the cutter is pulled through the barrel and rotated at. Hammer forging has a distinct advantage here. This video shows the process of cut-rifled barrel-making by one of the world's best barrel manufacturers. Stress Relieve Oven with automated loading system. Hammer forging is also known as the "Appel process" or cold forming. e. Please allow 3-5 business days from order placement to shipment to allow us time to contour. A newer method of rifling barrels, called Electrochemical Rifling, does not involve the normal machining processes of the other techniques. After the rifling has been cut, clean the barrel of the gun and the rifling cutter carefully. As previously stated it is hard to get extra deep rifling to seal, and not burn up the patch. 0001" per pass. In order to produce rifling similar. There are 5 different rifling methods, cut, button, broach, cold hammer forged and ECM. PC barrels are now button rifled and made by T/C. Now we will study a more modern technique called Broach Rifling. #2. ) After inserting these pins working up in size 1/10th of a thou at a time the pins stoped going into the bore as far as the previous ones, This was caused by a combination of the stress that is put on the blank during the button rifling process and the fact that this. A rifling button is kinda like a tailpipe expander. Correct me if I'm wrong, but what made 5R famous was its enhancement over other geometries of cut-rifling . Brady said: “Bartlein Barrels was started in 2005 by Tracy Bartlein. 2) Button riflings are easier on bullet jackets (less likely to produce bullet failure) than cut riflings. The only exception to this rule is Forsyth style rifling with wide grooves, and narrow lands. Krieger Barrels offers a wide variety of twist rates that are appropriate for popular bullet weights in any given caliber but it is also possible to specify your own custom twist rate. The button is pushed or pulled through the barrel to press. The TAC 501 rifle system is a heavy 416 SS barrel with cut rifling, manually operated, detachable box magazine with five +1 shot capacity. Each disc on the broach is a mirror. Are you meaning to say that they use a button to form their rifling? Because a button doesnt cut and your claim they they use a button to cut is objectively incorrect. The main focus of the article is on Cold Hammer Forging of. You may need to adjust the speed of the cutter as you make the cuts. This change in cutter geometry, along with several changes made to the machines themselves, have made the act of cut. 58. 5. They also have a great rifling machine and have developed a great scrape cutter to use with it. It is more of a matter of finding the machines necessary to cut, as the zenith of cut rifling machine technology was in the late '40's early '50's. Removes metal from the surface of the bore using a single-bladed hook cutter. The big bore . There are four ways to produce the grooves: Cut rifling. ”. After the first cutter, each successive cutter is a few ten-thousandths larger than the one before it. Grooves in the Old Days were anywhere from . This rifling-machine post will still be here when you come back). "The most important part of such a gun - the rifling in the barrel - is in the Ballard the best yet produced. The discs are produced by milling away parts of a larger diameter stock piece, leaving the discs standing upright on the support rod. The cutter is pulled through again and again, deepening slightly between passes until the groove is the desired depth. The lap should now be pulled (and pushed) back and forth through the bore for about ten minutes, with. Bear Creek Arsenal. Then, grooves are cut, leaving the original hole's surface as. It’s also standard in test barrels Krieger supplies to the ammunition industry manufacturers. Criterion began in 1999 with a single OEM client in need of a economical, high volume option to cut rifled barrels. Brophy's book on Marlins. The cutter is indexed around the. The cut rifling process is exactly what it sounds like. This was done either with a rod with a hard piece of steel. This cutter body includes a single carbide cutter. Twist rate is also spot-on, on cut rifled tubes. These days, specialized equipment is used to insert a cutter in the drilled-and-reamed bore of the billet in order to cut and remove a small amount of steel with each pass of the cutter. The rifling was BIGGER in diameter than the BORE size. The price difference is simply the cost difference paid to our primary barrel supplier, Rock Creek. Our President (my father), Steve Dahlke, partnered with John Krieger to establish a button rifling process capable of match grade performance. It would pretty easy to make a good low cost cutter using a CNC plasma with the pipe cutter attachment, and a half a day on the Bridgeport. Button rifling is done by pulling a solid carbide forming die (referred to as a button) through the drilled and reamed barrel bore. Scrape cutters are tools that are used in the process of rifling a barrel. We proudly create rifle barrels for F-Class competitors,. For large caliber solutions we use UNISIG B-Series deep hole drilling machines for drilling and bore finishing and a R100 or R200 CNC rifling machine. well yes, the button head would need to possess shorter engraving protrusions so there would indeed be tooling. Then, grooves are cut, leaving the original hole's surface as. It would be a lot more durable. Double scrap cutter tooling was being used/made back even when the cut rifling was done manually by a human pulling the cutter thru the barrel by hand! Places have converted/modified the Pratt’s for pulling broaches and even pulling buttons. With cut-rifling, the twist can be just about anything desired: Dan Pedersen’s rifling machine can make twists from straight to one turn in 6 inches. In 1854, Henry D. My understanding is that broach cut rifling has the potential to be better than a button barrel if the setup and QC is correct. This type of rifling is produced with Hammer Forging . A long rod pulls a small hook in a hard-steel, bore-diameter cylinder, removing about 0. The rifling process generates the grooves and lands characterizing the barrel of a rifled firearm. Invented in Nuremberg around 1520, the cut-rifling technique creates spiral grooves in the barrel by removing steel using some form of cutter. For a pistol, broach or button does an equally fine job. Button or cut rifling leaves a linear pattern. The button forces the steel. The Broughton 5c rifling looks alot like the rifling in a glock no sharp edges. 5R – A 5-groove rifling pattern that is sloped or angled side to the “lands. " You usually will find a. Broached rifling. Although our machines are state-of-the-art, the process itself is the oldest and slowest method of rifling a barrel. Electron discharge machining (EDM) The following types of rifling use similar processes as the ones aforementioned. 1. It can also produce superior barrels, thanks to. 5R is an improvement over conventional rifling by changing the shape and configuration of the lands and grooves. Cut rifling . As the button irons the bore, it hardens the steel, resulting in a barrel that can outlast a cut-rifled barrel. The result is a clean, 3-degree pocket hole with minimal tear-out, around either the pocket or the pilot hole. The helical groves cause the bullet to spin when fired, stabilizing the trajectory and improving accuracy. The barrel also has a flush crown cut, which. You will find button and cut rifling in those arena's. Now them making 20mm, 25, 30 and up to 105mm they can do and if I recall correctly they do a form of cut rifling but they just cannot do small caliber stuff. READ Full Article. In this video, Jim goes behind the scenes and shows the process he developed for rifling our 44" muzzleloader barrels. December 5, 2013, 04:21 PM #16: WESHOOT2. However, unlike the antique rifling cutters, the hook cutters used to cut rifling on modern machines are ground with a positive rake, usually 5[degrees], and actually cut the barrel steel rather than simply scraping it. It's a production method for hundreds of barrels rather than being suited to a one-off. The quality of the barrels turned out. The ANSWER on . . This spin keeps the bullet travelling in a point-first direction and lessens any tendency for it to. Cut rifling, including single-point hook and scrape cutters, the saw cutter and broaches are covered. ) Or, hammer forging can be used to form rifling. Cut Rifling. rifling occurs when the groves and lands are put into the barrel - this allows for the bullet to have a spin on it so it flies better 1 manufacturer chooses a rifling process, the class characteristics of the weapon’s barrel will remain consistent, each will have the same # of lands and grooves, w/ the same approximate width and direction of. Cut Rifling Machines (also known as Single Point Cut Rifling) cut spiral grooves in the barrel by machining steel using a hook cutter. More of a setup operation. See the figure below. Then I cut a slot about 0. 2. The others were unnamed gunsmiths in Augsburg, Germany in 1498. This is the technique that puts the minimum amount of stress into a rifle barrel. By the nature of the manufacturing process, cut-rifling puts fewer stresses in the steel and twist rate is more likely to be uniform. Slightly, custom barrel makers change tooling more often producing better barrels @ a greater cost. A broach is merely a long tool with multiple cutting elements on it. The barrel is accurate and has precision cut rifling with a twist rate of 1:10. Click Arrow to Watch Krieger Barrels Video:Rifling broach. It uses a long tool with multiple teeth. The quality of the barrels turned out by this method. However, this situation will change as many firearms now being made are being rifled by newer methods which have the advantage of. This is the rifling bench from Dixon's 2008. What is broach cut rifling? Broach rifling is a metal cutting procedure that works to take out material from each groove. 3642). The biggest differences here lie mostly within the form factor. The originals I have examined favor 7 L/G and very narrow deep. Rifling consists of spiral grooves cut into the inside of a barrel of a gun. It is chambered in 30 BR and it is accurate. Drill and reamer marks are not removed by button rifling as they are with cut. This leaves sharp transition between raised lands and cut grooves. As for chambers, edm might be better for things like stellite. Custom Prefits - Ospreys. Osprey Barrel Works is a premier brand, 416RR CReS precision rifle blank. It’s highly unlikely you find barrels like this being sold unless they’re some kind of premium barrel. Texas. As a result, it is most commonly seen in . explain what the caliber of a gun is. Precihole's Button Rifling machines incorporate the latest features to form precision grooves in small caliber weapon systems. Single-point rifling. The principle problem was (and is) the availability of cut rifling machines - you don't exactly trip over them at machinery auctions. One wonders if it can be automated to run faster. Ballard rifling came about during the years Marlin made Ballard rifles. This required multiple iterative passes of a cutting head for each groove (at first this was done with a "scrape cutter", and later a "hook cutter"). The button was also turned by a spiral guide,and was pushed and. 5355 posts · Joined 2019. 35 Remington microgroove rifled barrel. In general: 1) You're more likely to get an accurate twist rate with cut riflings than button riflings. These methods are the „scrape cutter" method and the „hook cutter" method. The last place you want it to go sour is right at the muzzle. The cutter head is located about 3" from the end of the shaft. The cutter body features a TiCN coating for long-lasting accuracy of results. fred January 2, 2015 at 22:01. Also when a rifling head is used in scrape or hooked rifling the groove depth will be shallow when the head is introduced into the bore and again when it is removed at the muzzle end. Cut rifling is the oldest method of rifling a gun barrel. It is sometimes called "hook rifling" after the fishhook-shaped cutter used. 016 deep. Conventional rifling has sharp 90-degree corners from the top of the land to the bottom of the groove. After the rifling has been cut, clean the barrel of the gun and the rifling cutter carefully. To get started with a complete gun barrel manufacturing system, contact Ed Kays at (660) 886-9929 or [email protected] required multiple iterative passes of a cutting head for each groove (at first this was done with a "scrape cutter", and later a "hook cutter"). Standard in swamp barrels. For background, current thought is to build a 600 yard f classer, right now looking at a 260 AI or variant thereof. Button Rifling – This fairly common type of rifling is completed by using a tool called a button. ”. The results of rifling gives a barrel its _____ Class characteristics . Cut rifling appeared in Nuremburg in the late 15th century. A round bottom groove design is very good for PRB's, with deeper grooves. With cut rifling, grooves are carved into the barrel using a cutting tool, whereas with button rifling, grooves are pressed into the metal using a hardened steel button. Electron discharge machining (EDM)The following types of rifling use similar processes as the ones aforementioned. The disadvantages are that he has to make his own tools, and that it is unsuited for series production. 005 to . #3. I cut the shoe recess, 1-3/8 inch long about 1/2 way through the rod. I agree with you that "Pac-Nor does in fact use a button" but they are not cut (I just called and asked this specifically). Other common methods include cut rifling, hammer forging, and broach rifling. Bartlein's state-of-the-art cut rifling machines can hold uniform twist rates to the 4th. 0001” deviation between each other because they. at the center of the slot I drill through to the shoe recess, 0. Polygonal rifling is common in pistol barrels, and is used by Glock (Gen 1-4), Walther, Heckler & Koch, and several other companies. Cut Rifling Cut rifling is the oldest method of rifling a gun barrel. Current is applied and the “wet etching” process eats away metal in the desired areas to produced. Even if scrape cutter rifling requires less time to produce grooves, both processes are time-consuming and incompatible with large-scale manufacture since the cutter may require several sharpening or even replacement (Biasotti, 1981; Bonfanti, 1997). Cut rifling is the first rifling method to date which was invented in Germany around 500 years ago. Made by a broach cutter or button; rifling with sharp edges. Cut rifled at this point in time is a rather expensive specialty product for high end precision barrels. Conventional lands and grooves are replaced by “hills and valleys”. The rifling machine is automatic in its cycling and if a problem occurs, it usually ruins the tooling and the barrel before I can stop the process. We want a snu 2 fit. RIFLING CUTTER (SCRAPE TYPE) TO DEEPEN EXISTING GROOVES IN BARREL USING EXISTING RIFLING IS GUIDE. Place the patch on the jag and insert it into the barrel. 1 diameter. Whereas it had taken an hour to cut the old Ballard-style rifling with the scrape-cutter method, a barrel could be button-rifled in less than five seconds. However, cut. 0001-inch per pass. 5. Our barrels come in two forms: cut rifled and button rifled. single point cutting yields identical grooves that have less than . The discussion about pushed button rifling vs. to the ratchet rifling shown above, you would have to "re-cut" the tops of the lands, I don't know of any barrel maker. The purpose of a rifled barrel is to stabilize projectiles for accuracy. Rifling in a . A helical spiral of numerous cutters each a few 10,000ths of an inch taller than the last are drawn or pressed through the barrel, each cutting a very tiny amount of metal from the interior of the bore with the last cutting the full groove. Also no barrel maker can measure for residual stress in the material. If the barrel chamber finish reamed to the desired headspace still causes the issue, then a leade reamer is needed. What is Button Rifling? In button rifling, the “button” is actually a tool made of tungsten carbide. Barrels are rifled using a left or right twist. Hammer-forged rifling is formed by. A broaching tool may be pulled or pushed along a workpiece. On my 3 groove barrel you can clearly see the leading edges of the lands being eaten away at. It is sometimes called "hook rifling" after the fishhook-shaped cutter used. The cutter removes approximately . DeHoff gun barrel machines are used by over 50 firearms companies all over the world. I personally think the whole cut rifled vs button rifled thing is over done and the merits of cut rifling and the downfalls of button rifling are often exaggerated. Forged rifling. A rifling broach is a long rod with a series of cutter discs perpendicular to the axis of the rod. Describe polygonal rifling: Polygonal rifling is formed by hammering the barrel from the outside and is used to describe bores with unconventional rifling. this single point cut rifling process requires a single cutter to make 120 individual cuts to accurately rifle each bore. If you’ve never peered down a barrel to see what this may look like it is very square-cut; made at 90 ° angles. 300-inch bullets, . Unlike CHF barrels, cut-rifled barrels are already forged before the rifling is added. Do this preferably from the breech end to avoid damaging the barrel’s crown. Button rifling causes the metal in the bore to displace around the die and is. A broach has mulitple cutters on it. He recently purchased a Pratt & Whitney Sine Bar Cut-Rifling barrel machine. Which is why we’ve made it our mission to provide a hassle-free foam recycling service for our. !f you look what is used. A broach can be used to cut rifling into the inner surface of a barrel, b. Cut Rifling: The oldest method of rifling a barrel, the process removes metal from the bore using a single-blade, hook-type cutter. Rifling can be achieved as either a metal cutting, or cold forming process. Cut rifling inflicts virtually no stress in a match barrel shop as the rifling machine only takes a tiny cut from a groove at one time. Are you meaning to say that they use a button to form their rifling? Because a button doesnt cut and your claim they they use a button to cut is objectively incorrect. Does the material of the barrel affect rifling choice? Yes, the material of the barrel can affect the choice of rifling, as softer metals may not hold up as well to the erosion caused by cut rifling. 4 groove barrel rifleing Do a search on the hide about cleaning 5R rifling etc. 50. might as well throw canted lands and button/cut rifling into the mix. When these marks are on the lands "only" it is from the drilling process before the final reaming to get the proper bore size. Cut rifling creates spiral grooves in the barrel by removing steel using some form of cutter. The . . 004 deep per side per groove. As I understand the Microgroove was cheaper and easier to manufacture, plus it made the rifles more accurate. Cut rifling can produce rifling as good as any method. Invented in N uremberg around 1520, the cut-rifling technique creates spiral grooves in the barrel by removing steel using some form of cutter. The broach is fed down the barrel with a rotation that matches the twisting ground in the tool, with each progressive tooth increasing the depth of the cut. The cutter is adjusted to cut one- to two-thousandths of an inch of metal on each pass. Full Member. Yes cast bullets are fine through the polygon barrels. Standard in swamp barrels. I don’t have a more accurate date for Kollner. Hammer forging is an equipment intensive but efficient method for making rifled gun barrels.